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A Thibault wall covering graces the entry, and a Fibreworks runner leads guests up the stairs. For a bedroom off the nursery, Carmine Sabatella wanted to create a jewel-toned escape. “I thought, if somebody’s taking care of the baby, they have a space where they can come and feel like it’s a retreat,” Sabatella says.
Design for Product Life Cycle
The designer outfitted a door handcrafted in India with a vintage mirror to create a one of a kind headboard and bathed the space in deep emerald green. The glamorous touches continue in the ensuite bath, where Sabatella added a custom mirror-tiled tub that plays off the vintage French tile floor. Maria Videla-Juniel turned the primary bath into a sumptuous retreat with hues of soft blue and brown. Thibaut wall coverings and fabrics were used for the walls and windows, and the elegant shagreen-covered vanities are accented with gleaming fixtures by P.E. Videla-Juniel and project manager Cheryl Hardy also installed a striking shower clad in herringbone stone tile. A palette of whites, deep blues, and gold creates an elegant atmosphere in the formal living room, which was designed by Rachel Duarte.
Design for Maintenance
Quality checks must be integrated into the manufacturing process from the start. This eliminates quality concerns before the manufacturing process starts. It is inefficient to rely on inspections to filter low-quality items. An excellent plan guarantees that clients get high-quality products.
What is DFX?
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Know you’re going to get the results you want by working with industry leaders in design, development, and deployment of innovative products driven by Novel Engineering. Additional gains include better manufacturability, simplified testing, improved regulatory compliance, and more. DfMA combines both DfM and DfA principles and takes a holistic view to optimize for manufacturability and simplicity of assembly.
DfMA combines the two techniques for a more comprehensive picture of the product development cycle while considering various factors. Traditional design approaches do not align the design team with the manufacturing and supply chain. At higher levels, organisations may level up to introduce Design for Six Sigma (DfSS). DfSS contains many design considerations and design guidelines to significantly improve the way an organisation creates products. This is usually done by anticipating changes that are likely to occur and making provisions in the product design to accommodate them in the future. It also sets a limit on how much time would be permitted to complete this transition, as extended transitions can be very expensive.
Design for Testing (DfT)
However, the focus and discipline of DFX can be a much more powerful tool if used as part of a broader strategical approach to developing product/process differentiation, and a sustainable advantage against competition. The goal of DFX is to focus attention on the variable and/or feature of interest capable of creating the desired outcome, given all other related considerations. In most instances, the variable X is not the only avenue that could be chosen for evaluation and re-design. Complex products or systems often have several variables that can be adjusted to result in improved performance, reduced cost, etc. However, the interaction of these variables are occurring inside of constraints, (often involving size, cost, performance, serviceability, etc.) all of which need to be considered. In most instances, the variable X is not the only avenue that could be chosen for evaluation and re-design.
Design for reliability (DFR) – anticipate potential sources of product failure. Risk analysis tools such as the FMEA and the FTA can be used to examine how different designs could fail. And accelerated reliability testing can usually be done as soon as early prototypes are available, in order to find weaknesses and address them. Once you have a solid theory of the ways the product will be most likely to fail, and after how long, you need to think of how to prevent those failures, with a priority on ‘catastrophic failures’. There are many techniques to improve the product design’s robustness and lifespan. For example, use parallel component systems for crucial parts of the product to provide a backup in case of problems.
Here, the design team gives attention to reducing maintenance costs. Testing is a major part of ensuring that products have predetermined quality standards demanded by the customers. In this stage, the team has to design steps that are required for validating the product in order to ensure that it doesn’t have any defects and it is properly functioning. Design for Excellence (aka Design for X, DFX) is a systematic approach that is used to achieve a targeted objective. X represents targeted objectives or characteristics of the product or process, accordingly.
What is the connection between DFX and Lean Six Sigma?
DfQ builds quality guidelines and checks into the design phase, not just manufacturing which prevents quality issues from cropping up late in production. DfQ establishes design rules to ensure form, fit, function, durability, and other quality needs are fulfilled. In traditional engineering, errors are often detected and fixed after the design is completed, which can be costly.
Design for sustainability (DFS) – aim for the least amount of environmental impact possible during production, use, and disposal of the product by reducing the number of resources consumed and the amount of pollution emitted. Picking recycled and/or recyclable materials for the product and packaging is also a focus. Design for quality (DFQ) – design for quality is often planned at the same time as DFM and DFA since simpler and more mature processes lead to better quality. Any specification that lacks tolerances, any requirement that can’t be tested easily, and any obviously missing test would be flagged. Many products can be made easy to maintain by approaching the design process with a few points in mind that improve the maintainability of all products.
Design for Excellence can significantly influence a company’s market growth and competitiveness. Integrating technologies that indicate the real-time status of a product is one method. For example, this technique can provide space on PCBA boards for testing pads and allows each module to be tested before completion. Today we will discuss a quality management term, Design for X or DfX.
A new rumor today indicates that the next-generation Apple Watch could include a design change that frees up more space inside for other components – or that makes the device thinner. Native California wildflowers accent the Arroyo Vista Garden, which was designed with fire safety in mind. Landscape architect Elisa Read Pappaterra filled the center fountain with cascading succulents. A brick-walled patio became a party-ready outdoor kitchen and dining area thanks to Douglas R. Sanicola of Outdoor Elegance.
Experts have written papers outlining 48 different ways to implement DFX methodologies. We’ll now take a short look at some of the most common DFX approaches. DfT incorporates testing processes like design for inspectability and design for diagnostics into the initial product design.
The DFMA design process creates about 40% time savings when compared to a conventional design process. Design for assembly deals with steps for improving the manufacturing process to make a good product with reduced manufacturing costs. The traditional engineering process begins with identifying a problem by observations, surveying, experimentation, or a mixture of all three. The team will then research the problem and try to come up with solutions. The solutions are evaluated and the most optimum solution is selected.
All products featured on Glamour are independently selected by our editors. However, when you buy something through our retail links, we may earn an affiliate commission. The multi-colored design on the side of Bridgestone's Tour B ball is part of a multi-step visualization process. TrinamiX’s Mobile NIR Spectroscopy Solution consists of a robust handheld NIR spectrometer, intuitive smartphone app, and a comprehensive customer portal.
It is an engineering and design methodology that emphasizes the optimization of product designs to improve manufacturing and assembly efficiency. The objective of DFM is to develop products that are not only functional and cost-effective but also easy to produce. This approach entails early consideration of manufacturing processes, materials, and assembly methods during the design phase to streamline production and minimize manufacturing costs. DFM involves simplifying the manufacturing process by reducing the number of parts and operations required to produce a product. The DFX methodology represents a complete break from traditional methods used in product development and manufacturing. Historically, using a traditional approach the design team is separated from the manufacturing process and the supply chain.
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